Tšimong eafoil ea koporotlhahiso, roughening ka mor'a kalafo ke tshebetso senotlolo sa ho notlolla segokanyimmediamentsi sa sebolokigolo bonding matla. Sengoliloeng sena se sekaseka tlhokahalo ea kalafo e thata ho tsoa ho litebello tse tharo: ts'ebetso ea anchoring ea mochini, mekhoa ea ts'ebetso ea ts'ebetso, le ho ikamahanya le maemo a ho qetela. E boetse e hlahloba boleng ba ts'ebeliso ea theknoloji ena masimong a kang puisano ea 5G le libeteri tse ncha tsa matla, tse thehiloeng hoCIVEN TŠEPE's tsoelo-pele ea tekheniki.
1. Kalafo ea ho Roughening: Ho tloha ho "Smooth Trap" ho ea ho "Anchored Interface"
1.1 Liphoso Tse Bolaeang tsa Sebaka se Boreleli
The original roughness (Ra) eafoil ea koporobokaholimo hangata bo ka tlase ho 0.3μm, e lebisang litabeng tse latelang ka lebaka la litšobotsi tsa eona tse kang seipone:
- Tlamahano e sa lekaneng ea 'Mele: Sebaka sa ho kopana le resin ke 60-70% feela ea boleng ba theory.
- Lik'hemik'hale Tsa Bonding: Lera le letenya la oxide (Cu₂O botenya bo ka bang 3-5nm) le sitisa ho pepeseha ha lihlopha tse sebetsang.
- Thermal Stress Sensitivity: Phapang ea CTE (Coefficient of Thermal Expansion) e ka baka delamination ea interface (ΔCTE = 12ppm / ° C).
1.2 Liphetoho tse Tharo tsa Bohlokoa tsa Tekheniki Mekhoeng ea ho Roughening
Ts'ebetso ea Parameter | Tloaelo ea Koporo ea Setso | Foil ea koporo e thata | Ntlafatso |
Bokhopo ba Bokaholimo Ra (μm) | 0.1-0.3 | 0.8-2.0 | 700-900% |
Sebaka se Khethehileng sa Bokaholimo (m²/g) | 0.05-0.08 | 0.15-0.25 | 200-300% |
Matla a Peel (N/cm) | 0.5-0.7 | 1.2-1.8 | 140-257% |
Ka ho theha sebopeho sa likarolo tse tharo tsa boemo ba micron (bona setšoantšo sa 1), lera le thata le fihlella:
- Mechanical Interlocking: Resin ho kenella ka mefuta ea "barbed" anchoring (botebo> 5μm).
- Tšebeliso ea Lik'hemik'hale: Ho pepesa (111) lifofane tsa kristale tse sebetsang hantle ho eketsa bongata ba sebaka sa marang-rang ho 10⁵ libaka/μm².
- Thermal Stress Buffering: Sebopeho sa porous se monya ho feta 60% ea khatello ea mocheso.
- Tsela ea Ts'ebetso: Tharollo e nang le asiti ea koporo (CuSO₄ 80g/L, H₂SO₄ 100g/L) + Pulse Electro-deposition (mosebetsi cycle 30%, frequency 100Hz)
- Likarolo tsa Sebopeho:
- Bophahamo ba dendrite ea koporo ke 1.2-1.8μm, bophara ba 0.5-1.2μm.
- Likahare tsa oksijene ea holim'a metsi ≤200ppm (tlhahlobo ea XPS).
- Khokahano ea ho kopana <0.8mΩ·cm².
- Tsela ea Ts'ebetso: Tharollo ea motsoako oa cobalt-nickel (Co²+ 15g/L, Ni²+ 10g/L) + Chemical Displacement Reaction (pH 2.5-3.0)
- Likarolo tsa Sebopeho:
- CoNi alloy particle size 0.3-0.8μm, stacking density > 8×10⁴ particles/mm².
- Likahare tsa oksijene ka holim'a metsi ≤150ppm.
- Ho hanyetsa ho kopana <0.5mΩ·cm².
2. Red Oxidation vs. Black Oxidation: The Process Secrets Ka mor'a Mebala
2.1 Red Oxidation: "Lihlomo" tsa Koporo
2.2 Black Oxidation: The Alloy "Lihlomo"
2.3 Monahano oa Khoebo ka Mora ho Khetho ea Mebala
Leha matšoao a bohlokoa a ts'ebetso (ho khomarela le ho tsamaisa) a oxidation e khubelu le e ntšo e fapana ka tlase ho 10%, 'maraka o bonts'a phapang e hlakileng:
- Lesela le Lefubelu le Oxidized Koporo: E ikarabella bakeng sa 60% ea karolo ea 'maraka ka lebaka la melemo ea eona e kholo ea litšenyehelo (12 CNY/m² vs. black 18 CNY/m²).
- Lesela le Letšo la Koporo le Oxidized: E laola 'maraka oa maemo a holimo (FPC e kentsoeng koloing, li-PCB tsa millimeter-wave) ka karolo ea 75% ea mmaraka ka lebaka la:
- Phokotso ea 15% ea tahlehelo e phahameng ea maqhubu (Df = 0.008 vs. red oxidation 0.0095 ho 10GHz).
- 30% e ntlafalitse khanyetso ea CAF (Conductive Anodic Filament).
3. CIVEN TŠEPE: "Nano-Level Masters" ea Roughening Technology
3.1 Theknoloji e ncha ea "Gradient Roughening".
Ka taolo ea mehato e meraro,CIVEN TŠEPEe ntlafatsa sebopeho sa bokaholimo (sheba setšoantšo sa 2):
- Lera la Peo la Nano-Crystalline: Electro-deposition ea cores cores 5-10nm ka boholo, density> 1×10¹¹ likaroloana/cm².
- Khōlo ea Micron Dendrite: Pulse ea hona joale e laola mokhoa oa dendrite (ho etelletsa pele tataiso ea (110)).
- Sebaka sa Phahamiso: Organic silane coupling agent (APTES) e ntlafatsa khanyetso ea oxidation.
3.2 Ts'ebetso e Fetang Maemo a Indasteri
Ntho ea Teko | IPC-4562 Standard | CIVEN TŠEPELintlha tse lekantsoeng | Molemo |
Matla a Peel (N/cm) | ≥0.8 | 1.5-1.8 | + 87-125% |
Boleng ba Surface Roughness CV | ≤15% | ≤8% | -47% |
Tahlehelo ea phofo (mg/m²) | ≤0.5 | ≤0.1 | -80% |
Ho hanyetsa Mongobo (h) | 96 (85°C/85%RH) | 240 | + 150% |
3.3 Qetellong ea ho Sebelisa Matrix ea Likopo
- 5G Base Station PCB: E sebelisa foil e ntšo ea koporo e entsoeng ka oxidized (Ra = 1.5μm) ho finyella <0.15dB / cm tahlehelo ea ho kenya 28GHz.
- Babokelli ba Battery ba Matla: E khubelu e nang le oxidizedfoil ea koporo(tekanyetso ea matla 380MPa) e fana ka bophelo ba potoloho> 2000 cycles (tekanyetso ea naha 1500 cycles).
- Li-FPC tsa Aerospace: Lera le mahoashe le mamella mocheso oa mocheso ho tloha ho -196 ° C ho ea ho +200 ° C bakeng sa lipotoloho tse 100 ntle le delamination.
4. Lebala la Ntoa ea Bokamoso bakeng sa Foil ea Koporo e Khōlō
4.1 Theknoloji ea Ultra-Roughening
Bakeng sa litlhoko tsa puisano tsa 6G terahertz, ho ntse ho ntlafatsoa sebopeho sa serrated se nang le Ra = 3-5μm:
- Dielectric Constant Stability: E ntlafalitse ho ΔDk <0.01 (1-100GHz).
- Thermal Resistance: E fokotsehile ka 40% (ho fihlela 15W/m·K).
4.2 Litsamaiso tsa Smart Roughening
Tlhahlobo ea pono e kopaneng ea AI + phetoho e matla ea ts'ebetso:
- Tlhokomelo ea Nako ea 'Nete ea Sebaka: Sampling frequency 100 liforeimi motsotsoana.
- Adaptive Current Density Adjustment: Ho nepahala ±0.5A/dm².
Phekolo ea koporo e hlabang ka mor'a kalafo e fetohile ho tloha "mokhoeng oa boikhethelo" ho ea ho "katiso ea ts'ebetso." Ka boqapi ba ts'ebetso le taolo e feteletseng ea boleng,CIVEN TŠEPEe sutumelitse theknoloji e thata ho ea boemong bo nepahetseng ba boemo ba athomo, e fana ka tšehetso ea motheo bakeng sa ntlafatso ea indasteri ea lisebelisoa tsa elektroniki. Nakong e tlang, peisong ea theknoloji e bohlale, e phahameng, le e ka tšeptjoang ho feta, mang kapa mang ea tsebang "khoutu ea "micro-level" ea thekenoloji e matla o tla laola boemo bo phahameng ba leano.foil ea koporoindasteri.
(Mohloli oa Lintlha:CIVEN TŠEPETlaleho ea Selemo ea 2023 ea Theknoloji, IPC-4562A-2020, IEC 61249-2-21)
Nako ea poso: Apr-01-2025